The difference between modular and traditional product design is explored. Modular design for rapid advances interaction design foundation. Section iv surveys research issues pertinent to the development of modular products. Product sets that can transform and grow according to the changing needs of the user are being harnessed more and more by both architects and manufacturers, particularly for commercial needs. Modular product design is part of a wider theoretical product development topic, known as product. Section iii presents the design of modular systems, including product, software and man ufacturing. The last type of influence we call design for xhow design, production, supply, and lifecycle criteria factor into consideration when determining product partitioning. What is product design and importance of product design in. Optimization of the manufacturing process dfa is a tool used to select the most cost effective material and process to be used in the production in the early stages of product. Every aspect of the organization is structured around them. Pdf product design portfolio 2017 a pdf physical, condensed version of my portfolio, demonstrating some of what i consider my best work. It was popularized at various stages by newspaper designers as they created m.
Product design analysis at end user interfaces, provide architectures to enable a rich variety of capabilities, forms, visuals, and features for the products evolutionary life cycle extensions, competitive advantages, and future product line developments and multiple product platforms. Focusing on manufacturing for massproduction and ergonomics in design, this course explores the impact of design decisions on the mass manufacture of a modular, onear headphone product. Pdf modular product design based on the supply chain network. The 5 major advantages of modular process system design. Modularmodular is based on the idea that the craft life should fit seamlessly into the busy lifestyle of the modern maker. A modular product has a onetoone mapping between functions and building blocks, and. Pdf a modular product design method to improve product.
A new generation product can reuse most of the old modules and. But the way a shared design language evolves is a piecemeal, gradual, and organic process. A functional modelling approach for modular product design. Jagannath prasad2, and srikanth allamneni1 1department of mechanical and aerospace engineering utah state university logan, utah 843224. Modular design is the practice of subdividing a product into its components modules to develop a better understanding of how it works. At first glance, especially when decisions about their design are made, the supply chain and product architectures seem unrelated. It seeks to bridge the gap between mass production and mass customization. A modular product design method to improve product social sustainability performance. A design team developing a completely new product portfolio, or perhaps augmenting an existing product portfolio with additional product variants, would implement the process outlined here. Modular product design is an engineering methodology that considers both physical and functional relationships among components within product life cycle. Modular products accept or provide upgrades to existing systems. Optimizing modular product design for reconfigurable.
The green modular product design approach seeks to address these issues. Mar 26, 20 originally presented as part of gdc 20 level design in a day bootcamp. A wellestablished language foundation is a powerful tool that allows teams to synthesize their efforts around implementing modular design. Especially the development and the rampup of modular product architectures requires a new. In addition, quality function deployment qfd is deployed to accomplish modular product design with two major phases.
When people used to listen to boom boxs, sony brought the walkman. Section iii presents the design of modular systems, including product, software and manufacturing systems, and illustrates the concepts with industrial examples. Less commonly thought about is how a products formal qualitiesits designcan contribute to the goal of sustainability. It attempts to take into consideration all the factors and modulations necessary to a decision making process. Modular product platforms, sets of common modules that are shared among a product family, can bring cost savings and enable introduction of multiple product variants quicker than without platforms. This may allow customers to customize, repair and reuse products.
Cotalk between level designer and artist about the how and why of building massive games with modular art kits. The product architecture has a significant influence on all phases of the product life cycle. Generalized majority voter design method for n modular redundant systems used in missionand safetycritical applications jaytrilok choudhary 1, padmanabhan balasubramanian 2, danny m. Jul 10, 2017 modular products have been popping up in various industries, preforming a variety of functions. Overview of modular product development semantic scholar. Modular product design is part of a wider theoretical product development topic, known as product architecture. Thirdly, for each bestpractice subprocess boundary conditions of process parameters are identified and transferred into product design requirements.
An increasing number of successful manufacturing companies use the notion of modules and product platforms. This course introduces you to the importance of product form and ergonomics, which are central to the professional practice of product and industrial design. The method ensures that those designing the four processes constantly exchange information and. Product design and development new product development design. The atomic design methodology from brad frost was a base used to define the patterns we needed to follow through the project. An example illustrating this issue is an entry level product receiving the same sub assembly as a high level product. Researchers in product development and in particular in engineering. To exploit the benefits of modular product development, it is crucial to have modularization in mind from the start of the design process, and not only as an. Quite a few investigations have been carried out on modularity in product development. Product design is the way you arrange the features and benefits of the product to be presented to the customer. Jul 27, 2015 modular design is a technique where everything is built using a block grid pattern.
Replace your factory rifle stock and upgrade to an mdt chassis system for increased accuracy and performance, while also improving the look and feel of the rifle. Furniture design using modular elements, including the bouroullec brothers room dividing system and fabricas furniture full of holes. Modular design benefits including modular manufacturing. Modular products are products that fulfill various overall functions through the combination of distinct building blocks or modules, in the sense that the overall function performed by the product can be divided into subfunctions that can be implemented by different modules or components. Modular product design penn state mechanical engineering. The aim of this paper is not to discuss modularity. Chapter 4 modular function deployment using module. As firms strive to rationalize their product lines and to provide ever increasing variety at lower cost, modularity is becoming a focus of attention. Modular design is quickly becoming an engineering household name, as has lean and toyota production systems tps. Whats modularity and how modular design is beneficial. Varghese 1, dhirendra pratap singh 1 and douglas maskell 2 1 department of computer science and engineering, maulana azad national institute of technology. Each design module has a primary objective, attributes for variation, and mechanism for. Pdf product design and development semantic scholar.
Identifying modular and integrative systems and their impact. Integrated design is a comprehensive holistic approach to design which brings together specialisms usually considered separately. But, what is a module and how can modular product platforms increase company efficiency while reducing time to market. Pdf an integrated method for designing modular products seyda. Dfm is the method of design for ease of manufacturing of the collection of parts that will form the product after assembly. With the help of a modular real test case, a motorcycle helmet, the capabilities of modularity in customization are illustrated and a customization procedure is described. Etm 551 product architecture 2 questions how would the architecture of the product impact their ability to offer product variety. Definition of product architecture product architecture is the scheme by which the functional elements of the product are arranged into physical chunks and by which the chunks interact this definition links architecture to systemlevel design and the principles of system engineering architecture also has profound implications for. This thesis describes the current state of modular platform design and identifies gaps in the current state.
Institute for manufacturing engineering and production. Mdt offers purpose built products and upgrades for your bolt action rifle. The 5 major advantages of modular process skid design modular process design and fabrication is a very specific approach to building process systems and plants. Modular design describes a situation where a product is organised into a number of assemblies, each one developed to complete a specific function.
Although this may appear a simple idea, experience shows that the effectiveness of the technique depends critically on the. This book describes modular design, the driving forces behind it and how it can help companies shorten developmental lead times, manage a high degree of customization. Each of the elements of the design fit into the modules in rectangular patterns. Journal of integrated design and process science, volume 3, number 4, 1999. Modular product design based on the supply chain network. The worlds first modular tech travel shoe on kickstarter. Pdf the paper deals with modular design architecture and its capabilities for easy and fast customization in products. Pdf modular product design and customization researchgate. See more ideas about design, cool stuff and cool gadgets. For effective modular design, it is critical to know the design factors and their potential impact on the ultimate economic, environmental, and the social performance. Product and service design or redesign should be closely tied to an organizations strategy.
What would be the cost implications of different product architectures. However, as shown in this dissertation, this approach is actually not possible in a genuine new product design process without iteration. Modular design is a design approach that creates things out of independent parts with standard interfaces. The mixing and matching of modules in a modular product design, can potentially generate a large number of different products, each consisting of distinct combinations of components that give each product distinctive functions, features, andor performance levels langlosis and robertson 1992, sanderson and uzumeri 1990, ward et al. Designing modular product architecture in the new product. Qfdbased modular product design with linear integer. As a consequence, modular design has never been more popular. Module products also have numerous benefits for the seller as they are fertile ground for upselling. Modular product design is becoming a focus of attention and is frequently stated as a goal of good design practice in current engineering areas. Modular tech patented footwear to travel lighter, customize and reduce your carbon footprint. We strive to offer products that will appeal to those who appreciate welldesigned simplicity, and patterns that inspire making. The worlds first modulartech travel shoe kickstarter.
The third influence is technology changehow fast the various modules change before a product design update is required. Modular products are products composed of interchangeable components. Product design and development free download as powerpoint presentation. Most often it involves designing the systems into portable skids. Once something has been deconstructed in this way it can be a figurative exercise, rather than physically taking something apart we can identify areas for potential improvement. Modular design approach in product development jihos. The essence of an organization is the goods and services it offers. Designing modular ui systems via style guidedriven. Aug 11, 2015 user testing and participatory design with learners. This principle of modularity can sometimes be challenging to accept. In a number of previous studies, the functional structure of the product has been presented as the primary basis for the modular structure.
The concept of modularity can provide the necessary foundation for organizations to design products that can respond rapidly to market needs and allow the changes in product design to. The way modularity can facilitate a product s customization is being addressed. Many literature sources claim modular product design offers a large range of advantages for addressing. Pdf the modular design can shrink production and management costs by quick procession of the specific needs of individual end users. Modular design of technical productservice systems. Developers will start in the style guide by adding new code or updating existing code, thereby contributing to a modular ui system that is later integrated in the application. This is the type of project where a modular design system comes in handy. How would the architecture of the product impact their ability to complete the design within 12 monts. Generalized majority voter design method for nmodular. Top ten sustainable modular products module r lists their ten favorite examples of sustainable modular design for 2012. May 31, 2002 product design for modularity kamrani, ali k. Product design analysis at end user interfaces, provide architectures to enable a rich variety of capabilities, forms, visuals, and features for the product s evolutionary life cycle extensions, competitive advantages, and future product line developments and multiple product platforms. There are a number of examples for products that use modular design. The problem of optimizing modular products in a reconfigurable manufacturing system is addressed.
For example, the essential phone is designed to accept new hardware upgrades and accessories as they become available. There are a multitude of possible benefits to incorporating this into a business, at the same time it can have its drawbacks. Each month they have a meeting where the children often engage in a craft. The evolution of modular concepts mario sergio salerno anna valeria carneiro dias modularity is a key issue nowadays in industry. Aug 18, 2016 modular design is a design approach that creates things out of independent parts with standard interfaces.
Modular design enables quick and easy upgrades driven by either technology or user improvement, thus enabling products to evolve. Product modularity is frequently stated as a goal of good design practice, yet has not been as carefully studied as some other current design practices such as design forassembly. These buildings generally consist of sections modules that are first manufactured in a factory then shipped to a build site with. Product design is important to an organization or a brand as it differentiates the brands from others.
With modular design, its almost like a collaborative process, with the designer creating. Green modular product design green modular design is a product design approach that splits a system into modules that can be built independently, so that a variety of different systems can be assembled from them 10 11. In this study, fourteen modular drivers based on available literature are proposed. In modular design, you slice the product into modules. The problem is first posed as a generalized subset selection problem where the best subsets of module instances of unknown sizes are determined by minimizing an objective function that represents a tradeoff between the quality loss due to modularization and the cost of reconfiguration while. Chapter 1 introduction chapter 2 development processes and organizations chapter 3 product planning chapter 4 identifying customer needs chapter 5 product specifications appendix concept scoring matrix example chapter 6 concept generation chapter 7 concept selection appendix a. Modular design the modular construction or accelerated building methods have been an alternative form of building permanent and relocatable structures for over 40 years. A well know example of module design are lego plastic construction toys. In most technical products we have observed a clear mapping between the product architecture and the development organiza tion which designs it 4. Pdf this paper discusses the incorporation of modularization into mechanical designs. Reducing complexity costs implementing a modular design master. An industrial designer is committed to the cause of improving the quality of human environment with products. If the modules design has been thoroughly evaluated for.
But in practice, the architecture of the supply chain and the architecture of the product have a powerful impact on each other. Modular design is an attempt at getting both the gains of standardization high volume normally equals low manufacturing costs and the gains of customization. In modular product development the product is divided into smaller sections which. For example, modular product designs make modular supply chains much easier to implement. A modular product design approach for sustainable manufacturing.
Although it is not a new issue, it has growing in importance in recent years in the auto industry. This allows designs to be customized, upgraded, repaired and for parts to be reused. Modular function deployment ericsson and erixon 1999 is the method modular management uses to illustrate the relationship between product architecture and strategic objectives with the use of module drivers. Modular design simplifies the information processing in a design project. Jun 15, 2016 using a style guide to drive development is a practice that is gaining a lot of traction in frontend development and for good reason. Modular design encourages us to think and design user interfaces and user experiences in patterns.
Section ii introduces the concept behind modular products. Modular product design algorithm based on aiartificial intelligence planning that supports. As a result, a new modular product on ulrichs 1995 definition of architecture. Each step will be extensively covered in the subsequent sections. With modular design, its almost like a collaborative process, with the designer creating a system and the consumer implementing it to suit their needs. May 03, 2015 in this video, we give an introduction to the architectural pattern of modular design and its application in designing complex systems. Modular design resists obsolescence and shortens the redesign cycle. Through its imprints routledge, crc press, psychology press, and focal press, taylor and francis are committed to publishing quality books that serve specialist communities. Modular product platform design doctoral dissertation katja holttaotto dissertation for the degree of doctor of science in technology to be presented with due permission of the department of mechanical engineering for public examination and debate in auditorium k at. To help address this need, manufacturers are developing products with modular architectures that not only help deliver this competitive differentiation, but. Our approach to architecting systems is outlined in figure 1.